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Injection Molding From Prototyping to Production
CNC Milling Tolerances & Standards
Our CNC milling guidelines emphasize design factors that enhance part manufacturability, improve appearance, and reduce production time. By optimizing material choice and design complexity, we ensure a smoother, more cost-effective process.
| Item | Details |
|---|---|
| Maximum Part Size | 98.4 x 78.7 x 59 inch |
| Minimum Part Size | 0.25 x 0.25 inch, Varies depending on part geometry and selected material |
| Precision Tolerances | Demand on your drawing specifications, +/- 0.005" |
| Threads and Tapped Holes | Any standard thread size |
| Edge Condition | Generally sharp edges will be broken off and deburred |
- This table depicts the general tolerances for Zhongde’s cnc machining services.
CNC Machining Services Materials
Material selection is crucial in CNC milling, as it directly impacts the precision, quality, and functionality of the machining process. We offer a wide range of high-quality milling materials to meet various customization needs. Whether it's complex geometries or high-precision components, we provide the most suitable material choices to ensure your parts possess outstanding strength, durability, and accuracy.
- ABS
- PP/Polypropylene
- Nylon6
- POM/Delrin
- PVC
- LDPE/HDPE
- FTFE
- UHMWPE
- PC/Polycarlonate
- Aluminum
- Copper
- Stainless
- Brass Steel
- Carbon Steel
- Steel Alloy
CNC Milling Surface Finishing
Transform your metal and plastic milling parts with a range of premium surface treatments, including sanding, polishing, anodizing, and coating. These enhancements not only improve durability and corrosion resistance but also enhance part performance, reduce friction, and provide superior aesthetics.
| Finishing | Description | Material Compatibility | Color | |
|---|---|---|---|---|
|
As Machined | For as machined all sharp edges are removed and parts are deburred. Tool marks are visible. | All plastics and metals | Uniform of raw material color |
|
Smoothing | A finishing CNC machining operation can be applied to the part to reduce its surface roughness. Machine marks are less evident but still visible. | All plastics and metals | Uniform matte of raw material color |
|
Bead Blasting | Bead blasting adds a uniform matte or satin surface finish on a machined part, removing the tool marks. | All metals | Uniform matte of raw material color |
|
Powder Coating | Powder coating compatible with all metal materials and can be combined with a bead blasting to create parts with smooth and uniform surfaces and excellent corrosion resistance. | All metals | Black or any RAL or Pantone code |
|
Black Oxide | Black oxide is a conversion coating used to improve corrosion resistance and minimize light reflection. | Stainless steel and copper alloys | Black |
|
Electropolishing | An electrochemical process used to polish, passivate and deburr metal parts. It is useful to reduce surface roughness. | All metals | Natural metal color |
What is CNC Milling Services？
1. Design and Programming
Create the part model with CAD and generate the CNC machine’s G-code using CAM software, defining machining paths and parameters.
2. Material Selection and Workpiece Fixing
Choose the appropriate material and securely fix the workpiece on the CNC milling machine table.
3. Machine Setup
Set up the machine tools, coordinate system, and other parameters to ensure precision.
4. Machining
Perform rough machining to remove excess material and finish machining for fine details and high precision.
5. Quality Inspection and Post-Processing
Inspect part dimensions and surface quality, then perform necessary post-processing (deburring, polishing) before packaging and delivery.
Plane processing: processing the entire or part of the plane.
Groove processing: straight groove, V-groove, T-groove, key groove. Used to install other parts or provide positioning.
Hole processing: various straight holes, stepped holes, round holes, deep holes.
Contour processing: processing complex contour shapes for precision parts of molds, tools or assembly accessories.
Bevel processing: by setting the appropriate tool angle, you can process bevels.
Surface processing: processing three-dimensional surfaces or complex curves. Used to manufacture molds or parts in the fields of automobiles, aviation.
Thread processing: processing external and internal threads, used to manufacture parts such as bolts, nuts, pipe fittings.
Gear processing: spur gears, helical gears and bevel gears.
Step shape processing: workpieces with step shapes, used for assembly or parts with special requirements.
Chamfering: removing the sharp edges of the workpiece to form a chamfer at a certain angle.
Hole and slot machining: machining of slots or holes with specific shapes, usually for connection, installation, fixing or positioning needs.
Spline machining: machining splines, especially in mechanical transmission systems that require precise matching.
CNC Milling Advantages
- It can produce high-quality parts in almost any shape or form
- It is cost-effective for prototyping and small production runs
- High dimensional tolerances are achievable
- Smooth surface finishes can be obtained
- Identical parts can be repeatedly produced
- Milling machines operate at high speeds, allowing for rapid production
- One machine can manufacture parts of various shapes and sizes
- Applicable to a wide range of materials including metals, plastics
- CNC machines can be programmed using CAD (Computer-Aided Design) software, making design creation and modification easy
Design Considerations
- CNC milling machines are highly accurate and can take full advantage of this feature
- Avoid deep pockets, as they can be challenging to machine
- Apply chamfers to the top edges to reduce sharpness and improve the part's appearance.
- For parts under stress, apply fillets to the bottom of pockets to reduce the likelihood of stress fractures
- Thin walls or fragile shapes may be difficult to machine because they may not withstand the pressure of cutting forces
- Try to avoid designing shapes with complex curves in multiple axes, as they can be difficult to hold during machining
Related Products Of CNC Machining
CNC machining can bring your custom machining designs to life with precision, handling everything from simple to highly complex shapes—cylindrical, spherical, conical, or irregular. With the ability to meet strict tolerances and deliver fine details, we ensure your metal and plastic CNC machining parts perform at their best. From one-off prototypes to large production runs, Zhongde offers the flexibility to turn your ideas into high-quality, tailored solutions—no matter your industry.
Customer Appreciation for CNC Machining Services
We’ve had excellent results with their CNC services, particularly in turning. The team’s ability to handle complex designs has helped us improve our product quality significantly.
Omar Khaled From Dubai
Their CNC Milling services have been a great asset to our projects. The attention to detail and quick turnaround time have made them a reliable choice for our manufacturing needs.
Emily Johnson From CA
We’ve been impressed by the consistent quality and precision of the parts. Their CNC Turning services have helped us meet our tight tolerance requirements and keep our production on plan.
John Davis From UK
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Related Services of Zhongde On-demand Manufacturing
How long does it take to manufacture custom CNC milled parts?
Generally, the production time is between 5 to 10 business days, depending on the complexity of the part and the material. If you need faster delivery, we also offer expedited services to get your parts done in a shorter time.
Can you handle both small and large production runs for CNC milling?
Certainly! We offer flexible services for single prototypes, small batches, or large-scale production. Whether for trial runs or mass production, we ensure precision, efficiency, and timely delivery.
What’s included in your CNC milling service pricing?
Our pricing includes design consultation, material selection, machining, and quality control. The price depends on the complexity of the part, the material, and the production volume. We provide accurate quotes based on your specific needs, with no hidden fees.
What factors affect the cost of CNC milling services?
The cost is mainly determined by the complexity of the part, the material, the production volume, and the required precision. Complex designs, special materials, or higher precision will increase the cost. If you provide the design drawings, we can give you a quick and accurate quote, so you know exactly what you're paying for.
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